Technical Feasibility
Rubber Molded Parts
Fast, Precise, Reproducible
We develop and manufacture custom rubber molded parts – with in-house material expertise, technical part design, and reliable series production.
From Concept to a Robust Series Production
We structure your project from initial feasibility assessment through to production-ready series – technically validated and fully predictable.
Material, geometry, and operating conditions are evaluated early and defined with precision.
Well-Engineered Tooling Concepts
Part design, tooling alignment, and suitability for series production are technically validated.
Stable Processes
for Series Production
Processes, tolerances, and repeatability are designed for series production.
Quality That Remains Reproducible
Inspection concepts, documentation, and series monitoring ensure consistent component quality
Predictable
Delivery Capability
Call-off quantities, buffer concepts, and logistics are aligned to the specific project requirements.
Series Decisions Start Before Tooling
Before a Tool Is Built, Three Risks Must Be Clarified
Technische Machbarkeit
Unclear geometries, incorrect material assumptions, or unrealistic tolerances can lead to costly corrections.
Suitability for Series Production
What works in sampling may become unstable in series production – due to process, tooling, or material behavior.
Time & Cost Risk
Tooling decisions are difficult to reverse. Mistakes impact time, cost, and delivery capability.
That is why we clarify feasibility, tooling concept, and series capability early – before production begins.
1K or Multi-Component – Both Functionally Defined with Precision
(1K)
Single-Component Rubber Molded Parts
Parts made from a single elastomer compound – without inserts, with a clearly defined functional role within the component.
(Rubber-to-Metal, Polymer-to-Rubber)
Multi-Component Bonded Parts
Molded parts with integrated inserts or bonded counterparts – for additional mechanical or functional requirements.
Decision Logic
The Right Configuration Is Defined by Function, Load, and Series Requirements
Not by product category.
Sealing & Gasketing
Damping & Decoupling
Controlling, Regulating, Switching
Three Reasons for Reliable Series Decisions
01
Precision That Remains Reproducible in Series
We treat rubber molded parts as functional components. Process, tooling design, and inspection are aligned to ensure dimensional accuracy and functional performance remain reproducible in series production.
02
Material Selection Determines Complaint Rates or Series Stability
Media, temperature, friction, and aging are considered early. This ensures that material and geometry fit the application – not the other way around.
03
The Right Process Secures Function and Cost
The manufacturing process is selected based on part geometry and quality requirements – not internal constraints. This ensures stable performance and cost-efficient series production.
Application Areas Where Function Matters
Sealing in Operation
Seals That Maintain Integrity in Operation
Simple and complex geometries, diaphragms, and custom sealing elements – engineered for media, pressure, and motion profile.
Precise Functional Performance in the Process
Precision Components for Control and Regulation Elements
Molded parts with defined functional surfaces, elastic performance, and reproducible characteristics for precise control tasks.
Reliable Material Transitions
Elastomer Bonded Parts with Secure Material Bonding
Bonded parts with inserts or mating components – technically engineered and secured at the material and functional interface.
From Drawing to a Production-Ready Solution
A clearly defined process shows early whether your component is feasible, what it will cost, and when series production can start.
The Process Follows the Function – Not the Other Way Around
Depending on part geometry, quality requirements, and series logic, we apply different manufacturing processes. What matters is not the process itself, but where it makes technical sense.
CM – Compression Moulding
When Is It Appropriate?
For relatively simple geometries, moderate tolerances, and manageable production volumes.
What Is It Optimized For?
Robust processes, low tooling complexity, and cost-efficient series production.
ICM – Injection Compression Moulding
When Is It Appropriate?
For complex geometries and high requirements in dimensional accuracy, surface quality, and tolerances.
What Is It Optimized For?
High reproducibility, reduced internal stresses in the component, and stable series quality.
IM – Injection Moulding
When Is It Appropriate?
For high production volumes and complex part details.
What Is It Optimized For?
Cycle time, repeatability, and process stability in high-volume production.
TM – Transfer Moulding
When Is It Appropriate?
For molded parts with inserts or large-volume geometries that require uniform encapsulation. Suitable for high shot weights.
What Is It Optimized For?
Reliable integration of inserts, uniform material distribution, and reduced defect rates.
TDI PUR – Low Pressure Hot Casting
When Is It Appropriate?
For large-volume, thick-walled, or highly loaded components with specific mechanical requirements.
What Is It Optimized For?
High component quality, low internal stresses, and long-term performance under load.
Two Entry Points – Depending on Your Starting Point
Whether an existing component or a new development: the entry point follows your situation, not our process.
Starting Point: New Component
Take Over and Evaluate the Molded Part
If a rubber molded part already exists, we assess feasibility, quality, and supply capability. The objective is a reliable evaluation of whether stability, cost, or supply can be improved.
Ausgangslage: Neues Bauteil
Structured Development to Series Production
For new components, we support the technical design through to series readiness. Tooling, material, and process are set up to ensure predictable series production.
From Minimal Input to a Reliable Feasibility Assessment
You do not need to prepare a full specification. For the initial step, a drawing or sketch, operating conditions, target quantity, and your timeline are sufficient. All further details are clarified in a structured technical alignment.
Drawing / CAD / Dimensioned Sketch
Media, Temperature, Operating Environment
Quantity / Annual Demand
Critical Dimensions or Functional Surfaces
Series Production Means Repeatability.
Quality and Delivery Capability in Series Production
Quality Is Controlled in Series Production
Quality assurance is an integral part of the series process. Inspection criteria, tolerances, and documentation are defined and monitored on a project-specific basis.
Delivery Capability Is Considered from the Start
For series requirements, buffer stock and call-off concepts can be agreed. This ensures supply reliability and planning security on a project-specific basis.
Submit a Technical Inquiry and Clarify Feasibility
Whether an existing component or a new development – we assess technical feasibility and suitability for series production.
Start your technical inquiryFrequently Asked Questions About Rubber Molded Parts
What Information Speeds Up Feasibility Assessment?
A drawing or sketch, operating conditions, target quantity, and a rough timeline. This allows us to assess feasibility, select the process, and define the next steps on a solid basis.
Do You Have In-House Tooling Capabilities?
We handle the technical mold design and manage tooling implementation. Tool manufacturing is carried out by qualified partners, technically supervised and approved by us.
Which Manufacturing Processes Do You Use?
Depending on part geometry, quality requirements, and series logic. The specific process is selected on a technical basis, not predefined.
Do You Offer Surface Treatments Such as Chlorination?
Yes, functional surface treatments can be part of the process depending on the application and are technically defined accordingly.
How Do You Ensure Delivery Capability?
Through aligned call-off and buffer concepts, as well as clearly defined delivery models tailored to the specific series.
